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Production and Assembly

1. Machining
The downlight parts machining workshop uses 10 PLC lathes to machine components for ceiling lights. These components include the inner ring, outer ring and grooves. With an entire NCNC process, one person controls only two devices, thus saving costs. In addition, there are 10 drilling machines to drill holes in each part.

2. Assembly of LED Lights
2.1 The LED downlight assembly workshop has more than 20 workers, all of whom are well trained before employment and have at least 5 years of experience in assembly. The assembly line reaches a monthly output of 35,000 to 40,000 LED downlights.

  • 2.2 Sticking fireproof material.
  • 2.3 Welding the light source with lead-free process.
  • 2.4 Installation of lens and base.
  • 2.5 Installation of film.

2.6 Connecting the LED downlight to the drive, and testing the power in order to ensure 100% illumination.

3. Assembly of Non-LED Downlights
3.1 The workshop for non-LED downlights covers an area of over 500 square meters and has more than 30 assembly workers. The monthly production output here is about 200,000 pieces.

3.2 Fire rated cover rivets the stainless steel sheet, the holder and earth wire.

3.3 Installation of blinding posts and junction box.

  • 3.4 Fix the screws of the internal wire pressing plate.
  • 3.5 High-voltage test, tests according to the testing standards of different types of lamps.
  • 3.6 Installation of spring
  • 3.7 Testing the grounding resistor
  • 3.8 Packaging of the tested lights

Vertex Lighting and Electrical Co., Ltd.
Tel.: +86-757-82011630
Fax: +86-757-82011632
E-mail: esales@vertex-lighting.com